HPDC foundry
High-precision, repeatable aluminium castings — even for complex geometries — streamline assembly and reduce the risk of production defects. Stable quality enables faster time-to-market, while less scrap and rework translate into higher efficiency. Our in-house tool shop ensures rapid response to customer needs and full control over the production process.
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Product by weight [kg]
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Casting weight range
From 0.03 kg to 5.50 kg
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Material
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EN-AC 46000 / AC-AlSi9Cu3(Fe) / 226D
EN-AC 47100 / AC-AlSi12(Cu) / 231D
EN-AC 44300 / AC-AlSi12(Fe) / 230D
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Quality control
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Computed tomography (CT) and X-ray inspection for non-destructive examination of the internal structure of castings.
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Press capacity
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15 die-casting machines with clamping force from 400 to 1,050 tonnes.
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Procedures
CNC machining
Components after full CNC machining are ready for use in subsequent production steps. A shorter supply chain, fewer subcontractors and less inter-plant transport mean lower logistics costs, full part repeatability and reduced CO₂ emissions.
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Production capacity
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80 CNC machining machines
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Equipment
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Single-/dual-spindle CNC milling machines
Horizontal turning
Vertical turning
5-axis mill-turn centres
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Final machining
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Machining
Surface finishing
Shot blasting
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Procedures
Assembly
Subassemblies assembled and tested in one place eliminate the need to source components from multiple suppliers. A streamlined logistics chain, shorter lead times and a smaller carbon footprint go hand in hand with reliability — every subassembly is ready to perform from day one.
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Processes
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Customised assembly and testing processes tailored to specific customer requirements.
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Production capabilities
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Automated and robotised lines.
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